SpringerLink
Log in

12Cr13 Erosion Model and Application

  • Technical Article---peer-reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

The throttle valve is a key piece of equipment in natural gas extraction, playing the role of throttling and depressurizing high-pressure natural gas. Because of its the special structure, sand-carrying high-pressure natural gas will flow through the tiny overflow surface between the valve body and the spool at high speed, which will inevitably cause erode the throttle valve and thus cause its failure. Therefore, to study the erosion of angle throttle valves by sand-carrying natural gas, we designed an indoor erosion experiment to determine the erosion model of 12Cr13 and applied an erosion model in an angle throttle valve erosion simulation to study the erosion and wear of throttle valve under different particle mass flow rates. The study revealed that the erosion wear rate of 12Cr13 reaches a maximum at an erosion angle of 30°, and the impact angle function and velocity index of 12Cr13 is 2.4. The most serious erosion site of the angle throttle valve is at the gap of the annular throttle, and the erosion wear rate increases with increasing particle mass flow rate.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Subscribe and save

Springer+ Basic
EUR 32.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or Ebook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  1. C. Xuewen, X. Zhenqiang, P. Wenshan, S. **aoyang, Z. **angyang, Z. Xuerui, Research progress on erosion of multiphase flow pipelines. Oil Gas Storage Trans. 40(10), 1092–1098 (2021)

    Google Scholar 

  2. L. Jianting, Z. Yun, L. Ning, Research on a new numerical simulation method for erosion rate of high-pressure manifold. China Petrol. Mach. 49(07), 138–146 (2021)

    Google Scholar 

  3. T. **angsong, M. Junzheng, Y. Zhongwei, P. Yunlong, Simulation analysis and prevention measures of oil pipeline elbow erosion based on FLUENT. Petrochem. Corros. Prot. 38(03), 19–22 (2021)

    Google Scholar 

  4. L. Qiandeng, G. Zhichuan, F. Chaobin, L. Minggang, W. Desong, Study on erosion resistance characteristics of high-pressure liquid-solid two-phase flow throttle valve. Petrol. Mach. 50(02), 89–94 (2022)

    Google Scholar 

  5. C. Yang, F. **aoqing, Z. Junlan, T. Dixiao, Experimental evaluation of erosion resistance of throttle valve for drilling. Nat. Gas Indus. 40(05), 89–93 (2020)

    Google Scholar 

  6. Q. Dongliang, T. Huifang, Erosion simulation and structural improvement of throttle valve containing sand. Gas Heat 40(04):24–31+45–46 (2020)

  7. Z. **ang-lai, L. Qingyou, Erosion mechanism of well control throttle valves and its structural optimization. Nat. Gas. Ind. 28(2), 83–84 (2008)

    Google Scholar 

  8. G. Minling, D. Zhao, M. Wenbo, C. Shuheng, Z. Qun, Risk assessment study on erosion-corrosion coupling effect of sand control pipe string in offshore high-yield gas well. Complex Oil Gas Reserv. 14(02), 111–118 (2021)

    Google Scholar 

  9. W. Zhimin, L. Fei, L. Gang, Performance characteristics and field application of a high erosion resistance throttle valve. Drill Prod Technol. 40(05), 111–114 (2017)

    Google Scholar 

  10. W. Guorong, Q. Quan, C. Fei, Z. **aoli, Prediction and verification of erosion of throttle valve material by incidence angle of high-pressure fluid. China Mech. Eng. 28(14):1652–1657+1663 (2017)

  11. B. Jikang, Erosion and wear mechanism of high pressure throttle valve and its laser cladding remanufacturing. China Mech. Eng. 26(02), 255–259 (2015)

    Google Scholar 

  12. Z. Gongxiang, W. **, J. **aobo, Numerical simulation and structural optimization of downhole constant pressure throttle valve in natural gas well. Mech. Sci. Technol. 36(11), 1666–1673 (2017)

    Google Scholar 

  13. W. Qi, Z. Yan, H. He, W. Pengfei, C. Jiafeng, Formation mechanism and research progress of erosion ripples. Corros. Sci. Prot. Technol. 31(06), 681–690 (2019)

    Google Scholar 

  14. W. Bo, W. Guofu, W. Weiqiang, Simulation analysis of erosion wear of 45° bent pipe with sand-bearing crude oil. J. Liaoning Shihua Univ. 39(04), 52–57 (2019)

    Google Scholar 

  15. G. Shiwang, Study on erosion and wear morphology of hydraulic jet multi-cluster fracturing spray gun[D].China University of Petroleum (Bei**g) (2019)

  16. L. Ningbo, Z. **aopeng, Z. Chunyang, F. Yunshuang, L. Siyu, Erosion law of anti-sand pipe under different erosion speed and angle. Chem. Eng. Des. Commun. 45(03), 129–130 (2019)

    Google Scholar 

  17. L. Liang, L. Hao, P. Youxia, T. Yong, Z. Zongming, T. Puhua, H. Guanyu, Combined wear test study of erosion, cavitation and corrosion generated by impact form. Lubr. Seal. 44(08), 42–48 (2019)

    Google Scholar 

  18. L. **nqiang, J. Hong, W. Junhe, C. Tengxia, Y. Xubo, Y. Wangbo, Numerical prediction and countermeasures of erosion wear at the mouth of hydraulic poppet valve. J. Lanzhou Univ. Technol. 45(06), 40–44 (2019)

    Google Scholar 

  19. D. Mingchao, L. Zengliang, D. **angwei, H. Guannan, C. Jiaqi, D. **aopeng, Analysis of surface erosion and wear characteristics of diamond-shaped particle impact material. J. Tribol. 40(01), 1–11 (2020)

    Google Scholar 

  20. S. **aoyang, C. Xuewen, X. Zhenqiang, F. Chenyang, Prediction of gas-solid two-phase flow erosion based on DSMC-CFD method. Surf. Technol. 49(09), 274–280 (2020)

    Google Scholar 

  21. L. Nan, H. Hui, L. Shili, M. Honglian, L. Yang, Numerical simulation study on erosion wear of pipeline elbow of natural gas gathering and transmission station. Sci. Technol. Eng. 20(21), 8543–8549 (2020)

    Google Scholar 

  22. Z. Ke, Q. Yijie, Z. Yindi, W. Dihua, Analysis of the influence of particle parameters on erosion and wear of gas-solid two-phase flow. J. **’an Shiyou Univ. (Nat. Sci. Edn.). 35(06), 100–106 (2020)

    Google Scholar 

  23. C. Xuewen, L. **ngbiao, F. Yin, W. Kai, Research progress of solid particle erosion theory and experiment. Oil Gas Storage Trans. 38(03), 251–257 (2019)

    Google Scholar 

  24. W. Shidong, T. Mengfei, L. Gonghui, L. Jun, G. Xueqiao, Simulation analysis of manifold erosion wear in particle impact drilling. Petrol. Mine Mach. 47(04), 24–29 (2018)

    Google Scholar 

  25. H. **aohui, Flow field simulation of high-speed two-phase flow pressure pipeline and its influence mechanism on elbow erosion[D].South China University of Technology (2019)

Download references

Author information

Authors and Affiliations

  1. Northwest Sichuan Gas District of Southwest Oil and Gasfield Company, Jiangyou, China

    Bo Wang, Shunyu Li, Jian Cao, Huanhuan Wang, Zhaoqian Luo & **angwei Bai

Authors
  1. Bo Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Shunyu Li
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jian Cao
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Huanhuan Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Zhaoqian Luo
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. **angwei Bai
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Jian Cao.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, B., Li, S., Cao, J. et al. 12Cr13 Erosion Model and Application. J Fail. Anal. and Preven. 23, 339–350 (2023). https://doi.org/10.1007/s11668-022-01588-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-022-01588-2

Keywords

Search

Navigation