Abstract
Demand for light-packaging materials for food and beverages is on the rise globally, especially in develo** countries where several depend on packaged food. Furthermore, poly(ethylene terephthalate) (PET) a semi-crystalline thermally stable polyester, is widely used for carbonated soft drink, water and juice bottles, but shows a poor degradability properties after their lifespan. In this investigation, a series of novel random partially degradable poly(carbonate-co-esters) (PTB/PTBCn) containing 2,5-thiophenedicarboxylic acid (TDCA), and different amounts of bis(2-hydroxyethoxy)benzene (BHEB) and 1,4-cyclohexanedimethanol (CHDM) sub-units were successfully synthesized via a two-step melt polymerization as a facile and green semi-continuous process. The copolymers were thermally stable with tunable Tg values ranging from 47 to 71 °C, while their 5% decomposition temperature (Td, 5%) under N2 varied from 463 to 432 °C. Herein, focus was made on the synthesis of eco-friendly polyesters with satisfactory O2-gas barrier properties (5.5 cm3 mm/m2 × day × atm) at 25 °C suitable for most packaging applications. The mechanical and thermal analysis of PTB and PTBCn polyesters revealed excellent properties comparable to commonly used packaging materials such as poly(vinyl chloride), poly(lactic acid) and PET, whereby the incorporation of cyclohexane (CHDM) and phenyl (BHEB) rings units greatly enhanced the thermal and mechanical properties, transparency, oxygen permeability, and biodegradability of these polyesters.
Graphical Abstract
Similar content being viewed by others
Data Availability
The study did not report any additional data. In support of further research, all underlying article materials (such as data, samples or models) can be accessed upon request via email to the corresponding authors.
References
Pellis A, Malinconico M, Guarneri A, Gardossi L (2021) Renewable polymers and plastics: performance beyond the green. New Biotechnol 60:146–158. https://doi.org/10.1016/j.nbt.2020.10.003
Samak NA, Jia Y, Sharshar MM, Mu T, Yang M, Peh S, **ng J (2020) Recent advances in biocatalysts engineering for polyethylene terephthalate plastic waste green recycling. Environ Int 145:106144. https://doi.org/10.1016/j.envint.2020.106144
Elvers D, Song CH, Steinbüchel A, Leker J (2016) Technology trends in biodegradable polymers: evidence from patent analysis. Polym Rev 56(4):584–606. https://doi.org/10.1080/15583724.2015.1125918
Romera-Castillo C, Pinto M, Langer TM, Álvarez-Salgado XA, Herndl GJ (2018) Dissolved organic carbon leaching from plastics stimulates microbial activity in the ocean. Nat Commun. https://doi.org/10.1038/s41467-018-03798-5
Pell RS, Wall F, Yan X, Bailey G (2018) Applying and advancing the economic resource scarcity potential (ESP) method for rare earth elements. Resour Policy 62:472–481. https://doi.org/10.1016/j.resourpol.2018.10.003
Djouonkep LDW, Selabi NBS (2021) Synthesis of a bio-based and biodegradable poly(ethylene-co-isosorbide [2,2’-bithiophene]-5,5’- dicarboxylate) with enhanced thermal and degradability properties. Int J Res Sci Innov (IJRSI) 8(10):1–08. https://doi.org/10.51244/IJRSI.2021.81001
Hook M, Davidsson S, Johansson S, Tang X (2013) Decline and depletion rates of oil production: a comprehensive investigation. Philos Trans R Soc A 372(2006):20120448–20120448. https://doi.org/10.1098/rsta.2012.0448
Eneh OC (2011) A review on petroleum: source, uses, processing, products, and the environment. J Appl Sci 11:2084–2091. https://doi.org/10.3923/jas.2011.2084.2091
Siracusa V, Rocculi P, Romani S, Rosa MD (2008) Biodegradable polymers for food packaging: a review. Trends Food Sci Technol 19(12):634–643. https://doi.org/10.1016/j.tifs.2008.07.003
Panchal SS, Vasava DV (2020) Biodegradable polymeric materials: synthetic approach. ACS Omega. https://doi.org/10.1021/acsomega.9b04422
Isikgor FH, Becer CR (2015) Lignocellulosic biomass: a sustainable platform for the production of bio-based chemicals and polymers. Polym Chem 6(25):4497–4559. https://doi.org/10.1039/C5PY00263J
**n L, Chao H, Weiguang L, Guanjun C, Lushan W (2020) Insights into the cellulose degradation mechanism of the thermophilic fungus Chaetomium thermophilum based on integrated functional omics. Biotechnol Biofuels 13:143. https://doi.org/10.1186/s13068-020-01783-z
Siracusa V, Genovese L, Ingrao C, Munari A, Lotti N (2018) Barrier properties of poly(propylene cyclohexanedicarboxylate) random eco-friendly copolyesters. Polymers 10(5):502. https://doi.org/10.3390/polym10050502
Papageorgiou GZ, Papageorgiou DG, Terzopoulou Z, Bikiaris DN (2016) Production of bio-based 2,5-furan dicarboxylate polyesters: recent progress and critical aspects in their synthesis and thermal properties. Eur Polym J 83:202–229. https://doi.org/10.1016/j.eurpolymj.2016.08.004
Papageorgiou GZ, Tsanaktsis V, Papageorgiou DG, Exarhopoulos S, Papageorgiou M, Bikiaris DN (2014) Evaluation of polyesters from renewable resources as alternatives to the current fossil-based polymers. Phase transitions of poly(butylene 2,5-furan-dicarboxylate). Polymer 55(16):3846–3858. https://doi.org/10.1016/j.polymer.2014.06.025
**aodong C, **angui Y, Gongying W (2017) Synthesis and characterization of biodegradable multiblock poly(carbonate-co-esters) containing biobased monomer. Polymer 110:87–94
Zia KM, Noreen A, Zuber M, Tabasum S, Mujahid M (2016) Recent developments and future prospects on bio-based polyesters derived from renewable resources: a review. Int J Biol Macromol 82:1028–1040. https://doi.org/10.1016/j.ijbiomac.2015.10.040
Iwata T (2015) Biodegradable and bio-based polymers: future prospects of eco-friendly plastics. Angew Chem Int Ed 54(11):3210–3215. https://doi.org/10.1002/anie.201410770
Chernyshev VM, Kravchenko OA, Ananikov VP (2017) Conversion of plant biomass to furan derivatives and sustainable access to the new generation of polymers, functional materials and fuels. Russ Chem Rev 86(5):357–387. https://doi.org/10.1070/RCR4700
Chen C, Wang L, Zhu B, Zhou Z, El-Hout SI, Yang J, Zhang J (2020) 2,5-Furandicarboxylic acid production via catalytic oxidation of 5-hydroxymethylfurfural: catalysts, processes and reaction mechanism. J Energy Chem. https://doi.org/10.1016/j.jechem.2020.05.068
Djouonkep LDW, Zhengzai C, Siegu WMK, **ong J, Jun C, Adom EK, Abubakar M, Gauthier M (2022) High performance sulfur-containing copolyesters from bio-sourced aromatic monomers. Express Polym Lett 16(1):102–114. https://doi.org/10.3144/expresspolymlett.2022.8
Wang G, Hao X, Jiang M, Wang R, Liang Y, Zhou G (2020) Partially bio-based copolyesters poly(ethylene 2,5-thiophenedicarboxylate-co-ethylene terephthalate): synthesis and properties. Polym Degrad Stab 181:109369. https://doi.org/10.1016/j.polymdegradstab.2020.109369
Wattananawinrat K, Threepopnatkul P, Kulsetthanchalee C (2014) Morphological and thermal properties of LDPE/EVA blended films and development of antimicrobial activity in food packaging film. Energy Proced 56:1–9. https://doi.org/10.1016/j.egypro.2014.07.125
Gaikwad KK, Singh S, Lee YS (2018) Oxygen scavenging films in food packaging. Environ Chem Lett 16:523–538. https://doi.org/10.1007/s10311-018-0705-z
Jones FR (2017) Unsaturated polyester resins. Brydson’s plastics materials. Elsevier, Amsterdam. https://doi.org/10.1016/B978-0-323-35824-8.00026-8
Pączkowski P, Puszka A, Gawdzik B (2020) Green composites based on unsaturated polyester resin from recycled poly(ethylene terephthalate) with wood flour as filler—synthesis. Charact Aging Effect Polym 12(12):2966. https://doi.org/10.3390/polym12122966
Kibler CJ, Bell A, Smith JG (1964) Polyesters of 1,4-cyclohexanedimethanol1. J Polym Sci A 2(5):2115–2125. https://doi.org/10.1002/pol.1964.100020508
Diao L, Su K, Li Z, Ding C (2016) Furan-based co-polyesters with enhanced thermal properties: poly(1,4-butylene-co-1,4-cyclohexanedimethylene-2,5-furandicarboxylic acid). RSC Adv 6(33):27632–27639. https://doi.org/10.1039/C5RA27617A
Hahm S, Kim J-S, Yun H, Park JH, Letteri RA, Kim BJ (2019) Bench-scale synthesis and characterization of biodegradable aliphatic-aromatic random copolymers with 1,4-cyclohexanedimethanol units towards sustainable packaging applications. ACS Sustain Chem Eng 7(5):4734–4743. https://doi.org/10.1021/acssuschemeng.8b04720
Fabbri M, Soccio M, Gigli M, Guidotti G, Gamberini R, Gazzano M, Munari A (2016) Design of fully aliphatic multiblock poly(ester urethane)s displaying thermoplastic elastomeric properties. Polymer 83:154–161. https://doi.org/10.1016/j.polymer.2015.12.022
Gigli M, Lotti N, Siracusa V, Gazzano M, Munari A, Dalla RM (2016) Effect of molecular architecture and chemical structure on solid-state and barrier properties of heteroatom-containing aliphatic polyesters. Eur Polym J 78:314–325. https://doi.org/10.1016/j.eurpolymj.2016.03.043
Gigli M, Lotti N, Gazzano M, Siracusa V, Finelli L, Munari A, Rosa MD (2014) Biodegradable aliphatic copolyesters containing PEG-like sequences for sustainable food packaging applications. Polym Degrad Stab 105:96–106. https://doi.org/10.1016/j.polymdegradstab.2014.04.006
McKeen LW (2013) Introduction to use of plastics in food packaging. Plastic films in food packaging. Elsevier, Amsterdam. https://doi.org/10.1016/B978-1-4557-3112-1.00001-6
Gigli M, Lotti N, Gazzano M, Finelli L, Munari A (2012) Macromolecular design of novel sulfur-containing copolyesters with promising mechanical properties. J Appl Polym Sci 126(2):686–696. https://doi.org/10.1002/app.36856
Lecomte HA, Liggat JJ, Curtis ASG (2006) Synthesis and characterization of novel biodegradable aliphatic poly(ester amide)s containing cyclohexane units. J Polym Sci A 44(6):1785–1795. https://doi.org/10.1002/pola.21288
Berti C, Celli A, Marchese P, Marianucci E, Barbiroli G, Di Credico F (2008) Macromol. Chem. Phys. 13/2008. Macromol Chem Phys. https://doi.org/10.1002/macp.200890023
Folarin OM, Sadiku ER (2011) Thermal stabilizers for poly(vinyl chloride): a review. Int J Phys Sci 6(18):4323–4330. https://doi.org/10.5897/IJPS11.654
Yu J, Sun L, Ma C, Qiao Y, Yao H (2016) Thermal degradation of PVC: a review. Waste Manage 48:300–314. https://doi.org/10.1016/j.wasman.2015.11.041
Zhao Q, Ding Y, Yang B, Ning N, Fu Q (2013) Highly efficient toughening effect of ultrafine full-vulcanized powdered rubber on poly(lactic acid)(PLA). Polym Testing 32(2):299–305. https://doi.org/10.1016/j.polymertesting.2012.11.012
Singh RK, Ruj B, Sadhukhan AK, Gupta P (2019) A TG-FTIR investigation on the co-pyrolysis of the waste HDPE, PP, PS and PET under high heating conditions. J Energy Inst 93(3):1020–1035. https://doi.org/10.1016/j.joei.2019.09.003
Han NK, Daesun P, Je Sung Y, Bookyeong J, Jeong CK (2019) Effect of dimethyl 1,4-cyclohexane dicarboxylate on mechanical properties and crystallization behavior of polytrimethylene terephthalate co-polymer. Macromol Res 27:182–190. https://doi.org/10.1007/s13233-019-7049-9
Ameer AA, Mustafa SA, Ahmed AA, Emad AY (2013) Synthesis and characterization of polyvinyl chloride chemically modified by amines. Open J Polym Chem 3:11–15. https://doi.org/10.4236/ojpchem.2013.31003
Wolanov Y, Feldman AY, Harel H, Marom G (2009) Amorphous and crystalline phase interaction during the Brill transition in nylon 66. Express Polym Lett 3(7):452–457. https://doi.org/10.3144/expresspolymlett.2009.55
Zhao P, Liu W, Wu Q, Ren J (2010) Preparation, mechanical, and thermal properties of biodegradable polyesters/poly(lactic acid) blends. J Nanomater. https://doi.org/10.1155/2010/287082
Rostam S, Ali AK, AbdalMuhammad FH (2016) Experimental investigation of mechanical properties of PVC polymer under different heating and cooling conditions. J Eng. https://doi.org/10.1155/2016/3791417
Latko-Durałek P, Dydek K, Boczkowska A (2019) Thermal, rheological and mechanical properties of PETG/rPETG blends. J Polym Environ 27:2600–2606. https://doi.org/10.1007/s10924-019-01544-6
Helanto K, Matikainen L, Talja R, Rojas OJ (2019) Bio-based polymers for sustainable packaging and biobarriers: a critical review. BioResources 14(2):4902–4951
Cheng S, Khan B, Khan F, Rabnawaz M (2018) Synthesis of high molecular weight polyester using in situ drying method and assessment of water vapor and oxygen barrier properties. Polymers 10(10):1113. https://doi.org/10.3390/polym10101113
Muller J, González-Martínez C, Chiralt A (2017) Combination of poly(lactic) acid and starch for biodegradable food packaging. Materials 10(8):952. https://doi.org/10.3390/ma10080952
Abdul M, Anupam GL, Antony AJ, Ramis MK (2017) An experimental study on the thermal properties and electrical properties of polylactide doped with nano aluminium oxide and nano cupric oxide. INAE Lett 2:145–151. https://doi.org/10.1007/s41403-017-0030-z
Michiels Y, Puyvelde P, Sels B (2017) Barriers and chemistry in a bottle: mechanisms in today’s oxygen barriers for tomorrow’s materials. Appl Sci 7(7):665. https://doi.org/10.3390/app7070665
Molnár J, Sepsi Ö, Erdei G, Lenk S, Ujhelyi F, Menyhárd A (2020) Modeling of light scattering and haze in semicrystalline polymers. J Polym Sci 58(13):1787–1795. https://doi.org/10.1002/pol.20200027
Acknowledgements
The authors acknowledge the financial support from Program (BG20190227001) of High-end Foreign Experts of the Sate. Administration of Foreign Experts Affairs (SAFEA).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Siegu, W.M.K., Djouonkep, L.D.W., Adom, E.K. et al. Synthesis of Biobased Soft-Packaging Polyesters from 2,5 Thiophenedicarboxylic Acid. J Polym Environ 30, 2435–2447 (2022). https://doi.org/10.1007/s10924-022-02373-w
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10924-022-02373-w