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Initiation and growth of wrinkling due to nonuniform tension in sheet metal forming

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Abstract

An experimental investigation was conducted on the initiation and growth of wrinkling due to nonuniform tension using the Yoshida buckling test. The initiation of wrinkling was detected by strain gages mounted on both surfaces of the samples in the loading and transverse directions. The bifurcation of aluminum auto body sheets appeared to be smooth and much less abrupt than that observed in a steel sheet. A special fixture was designed to, perhaps for the first time, continuously measure the in situ growth of the buckle heights so that the rates of buckle growth were monitored as functions of strain and stress in the loading direction. In contrast to what is commonly believed, it was found that the buckle height is not predominantly determined by the material yield strength, and lower averager value does not increase the rate of buckle growth. Crystallographic texture components and pole figures of the test materials were also measured, and the relationship of plastic anisotropy with wrinkling behavior was investigated by experiments with specimens aligned in the rolling direction, the transverse direction and 45-deg to the rolling direction of the sheet materials.

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Li, M., Brazill, R.L. & Chu, E.W. Initiation and growth of wrinkling due to nonuniform tension in sheet metal forming. Experimental Mechanics 40, 180–189 (2000). https://doi.org/10.1007/BF02325044

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  • DOI: https://doi.org/10.1007/BF02325044

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